Metal Sheet Corrugated Roll Forming Machine

  • Model NO.: ZYYX Series
  • Forging Forming Method: Cold Roll Forming
  • Feature: High Efficiency
  • Warranty: 12 Months
  • Advantage: Easy to Maintenance
  • Certificate: CE, ISO
  • Rollers Material: No.45 Forged Steel, Plated with Hard Chrom
  • Cutter Material: Cr12 Mould Steel Being Quenched Treatment
  • Guarantee Time: First Year Free, Lifetime Services
  • Machine Weight: About 10t
  • Trademark: Zhongyuan
  • Origin: China
  • Type: Mechanical Press
  • Power Source: Electric
  • Certification: ISO9001, CE
  • Customized: Customized
  • Condition: New
  • Operation Language: English or as Per Client`S Required
  • Shaft Diameter: 72mm Solid Steel
  • Main Motor: 7.5kw
  • Control System: Mitsubishi PLC & Converter
  • Forming Type: Cold Roll Forming
  • Specification: CE SGS BV ISO
  • HS Code:
Metal Sheet Corrugated Roll Forming Machine


Why choose this machine?
1. Lifetime seivices
2. Introduced Mitsubishi PLC with touch screen to machine controll system.
3. One worker operation (minimum) 
4. Lifetime>10years: roller cover with 0.05mm chrome
72mm diameter solid steel shaft
Cutting blade with heat treatment. 
5. Cr12 mould steel cutter with quenched treatment. 
6. Product cut-to-length.
8.Technician overseas installing and training available

Certificate: ISO; CE

                      
Technical parameter
Item Specification
 
Raw Material
Type Pre-painted steel coil & galvanized coils
Thickness(mm) 0.3-0.7
Yield strength(mpa) 235-550
Roller material 45# steel , coated with Chrome
Shaft for rollers  Solid shaft with 72mm,processed with cylindrical grinder
Forming speed(m/min) About 20-25
Output speed(m/min) About 12 for 6m length sheet
Speed adjusting mode Mitsubishi frequency transformer
Roller drive                                                Decelerating motor + Chain drive
Cutting mode Hydraulic cutting
Cutter material  Cr12 mould steel
Length measurement Nemicon Encoder
Control mode Mitsubishi PLC
Operating mode Button + Mitsubishi Touch screen
Main motor power(kw) 7.5KW
Total power(kw) 9.9 KW
Process flow Decoiler -- Feeding & Guiding -- Roll forming---Hydraulic Cutting – product to run out table


                 Components of machine
Decoiler (manual decoiler and hydraulic decoiler for option) 1set  
Feeding & guiding device 1set
Main roll forming machine 1set
Hydraulic cutting system 1set
Controlling system 1set
Run out table (auto. Stacker for option) 1set  


Controller

The PLC controller is the "CPU" of forming machine. Machine excellence performance need the supports of excellence PLC.
We choose Mitsubishi PLC from Japan. 
With touch screen mode, let your workers enjoy the easy operation; with auto working mode, let your workers free their hands!


 
 
About us
We are professional in making roll forming machines since 2003. Company occupies 6650, in which 5650 for workshops.
 
1.  Capacity: 12-15 sets/month 
2.  Delivery: in only 5-8 weeks for urgent order 
3.  Have our own tool center. 12 sets CNC machines.
4. Zhongyuan is a "All-in-house source"
     --from raw material to the final high-precision forming machine. We have our precise tooling center.
5.  You can rely on our team! 
      We have engineers with experience more than 15 years in metal forming industry.
 
 
Please feel free to contact us for more information!

Performance Advantage

1.Used modified high manganese steel and Ultra-high manganese steel. It has enough resistance to impact toughness.

2.Optimized heat treatment process, so the product is high hardness, strong wear-resisting, long service life.

3.Big crushing ratio, high crushing efficiency

4.Cost-effective, easy to disassemble.

High Mn is usually used as the material of liner board. The board working condition is compressive stress, takes the advantage of high manganese steel hardening properties. When high manganese steel is under high impact force, it can produce a hardening layer on the surface. After it is wear and tear, the material will continue to produce new hardening of the surface layer. Wear-resisting performance of high Mn is good. Since the high manganese steel yield strength is low, for strong abrasive materials, it is often wear and tear before hardening.Such as iron ore and stone crushing, high Mn wear resistant performance is low.

How to improve the service life of the liner board, and to make the performance of high manganese steel hardening. It is a common concern of customer and manufacture. Our technician join chromium, vanadium, titanium, boron and other rare metal elements in the casting process, effectively improve the microstructure and mechanical properties of high manganese steel.Compared with similar products, our liner board`s comprehensive performance is good. The wear resistance performance of alloying of high manganese steel liner board is much better than normal high manganese steel liner board.



Wear-Resisting Casting

Wear Resisting Casting, Wear Resistant Casting

QINGYUN HUIHUANG EXACT CASTING CO.,LTD , http://www.sdhhcasting.com